This is a simple way to get Puppy installed on a USB stick, but you need to run the program from Puppy.
You will need to do this on a different USB stick.
If you can boot the computer with what you have on a USB stick.
I will assume the Puppy you are using has the program Frugalpup Installer.
This program comes with several other programs specifically for doing installs to a USB stick.
One of them is:
e4StickPup
Formats and installs a single Puppy to a usb stick, in a small "fat32" partition and a large Linux "ext4" partition.
Warning make sure you select to use it on the correct USB drive!
This should satisfy the computer needing the boot loader on a fat32 location.
You should be able to have the save stored on the ext4 partition.
No size limit other than the available free space in the partition.
the save can also be made a save folder.
Best to first boot with this new install USB stick.
shutdown making a save, select to make a save folder, choosing to store it on the ext4 partition.
When booting, this will make sure it looks on the ext4 partition for the save.
If this is the same Puppy version you made a save file for.
copy the old save file onto the ext4 partition on the new drive.
It should now boot asking which save to use.
Note:
The program Resize Personal Storage can now make the save file bigger than 4GB.
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